High Capacity Cation And Anion Exchange Resin Boiler Feed Water

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High Capacity Cation And Anion Exchange Resin Boiler Feed Water

High Capacity Cation and Anion Exchange Resins are advanced polymeric beads engineered with a high density of functional groups per unit volume, providing superior ion exchange capacity compared to standard resins.

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DESCRIPTION

Product Description

High Capacity Cation and Anion Exchange Resins are advanced polymeric beads engineered with a high density of functional groups per unit volume, providing superior ion exchange capacity compared to standard resins. Cation resins typically feature strong acid sulfonic groups (-SO₃⁻), while anion resins utilize strong base quaternary ammonium groups (-N⁺R₃). Their "high capacity" is achieved through a optimized matrix structure that maximizes active sites.

Applications

High-Purity Water Production: Essential for industrial demineralizers and mixed-bed polishers in power plants and microelectronics to produce ultra-pure water with very low ionic contamination.
Pharmaceutical and Biotech Purification: Used in the downstream processing of biomolecules like antibiotics, proteins, and vaccines for selective separation and purification.
Chemical and Catalytic Processes: Serve as catalysts in organic synthesis reactions (e.g., esterification, hydrolysis) due to their high activity and ease of separation.
Metal Recovery and Hydrometallurgy: Critical for the selective extraction, concentration, and purification of valuable metals (e.g., copper, uranium, rare earths) from process leachates.
Condensate Polishing in Power Generation: Specially formulated high-capacity resins are used to remove ionic impurities from turbine condensate, protecting boiler systems.

Reference Indicators for Use

Note: These are general guidelines. Specific parameters must be confirmed with the manufacturer's data sheet for the particular resin.

1. Operating Conditions

Typical Operating Capacity: Cation: 1.9 - 2.2 eq/L; Anion: 1.1 - 1.4 eq/L (OH⁻ form). Varies significantly with influent composition and regeneration level.
Service Flow Rate: 5 - 40 m/h (depending on application and required quality).
pH Range: 0 - 14 for both strong cation and strong anion resins.
Max. Operating Temperature: 100 - 120°C (Cation, Na⁺ form); 60 - 80°C (Anion, OH⁻ form).

2. Regeneration

Regenerants: Cation: HCl (4-5%) or H₂SO₄; Anion: NaOH (2-4%).
Regenerant Dosage: Cation: 80 - 200 g HCl/L resin; Anion: 80 - 160 g NaOH/L resin.
Regeneration Flow Rate: 2 - 5 m/h.
Contact Time: 30 - 60 minutes.

3. Rinsing

Rinse Flow Rate: Slow rinse at regen flow rate, then fast rinse at service flow rate.
Rinse Volume: Typically 2 - 4 Bed Volumes for fast rinse, or until effluent pH/conductivity stabilizes.

4. Physical & Chemical Properties

Total Capacity: Cation: ≥4.8 eq/kg; Anion: ≥3.8 eq/kg (Cl⁻ form).
Moisture Content: Cation: 40-55%; Anion: 50-65%.
Particle Size Range: 300 - 1200 μm.

5. Important Considerations

Fouling Potential: High-capacity resins can be susceptible to fouling by organic matter (anion resins) or iron/aluminum scaling (cation resins). Pre-treatment is often critical.
Osmotic Shock: Avoid sudden, large changes in solution concentration during operation or regeneration to protect the resin matrix.

ADVANTAGES

201X4 FG Strong Acid Cation Exchange Resin INDEX

Product advantages

Superior Exchange Capacity: The primary advantage is a significantly higher operational capacity (typically 10-30% greater than standard resins), leading to longer service runs and reduced regeneration frequency.
Improved Process Economics: Higher capacity translates to lower chemical consumption for regeneration, less wastewater produced per cycle, and increased throughput, lowering operational costs.
Enhanced Kinetic Performance: Many high-capacity resins are designed for fast ion exchange kinetics, allowing for higher flow rates without compromising the quality of the treated effluent.
Robust Physical Stability: Advanced manufacturing techniques often result in beads with high mechanical strength and resistance to osmotic shock and attrition, ensuring a long service life.
Versatility: Available in various grades (gel, macroporous) and with tailored properties, making them suitable for a wide range of demanding applications, including those with organic foulants.

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WHY UMEK

With 28 years in water treatment and 16 years of international market experience, UMEK delivers one-stop solutions trusted in over 120 countries for efficient and reliable results. As the largest industrial water treatment wholesaler in the north, backed by 30+ professionals and a unique culture of mentorship and excellence, we are committed to providing high-quality products and customized services.

We partner with top-tier suppliers like Runxin Valve and Pentair, ensuring certified products with strict quality control. UMEK also offers a value-driven environment, comprehensive training, and growth opportunities, empowering employees and achieving mutual success. Choose UMEK – your partner in expertise, innovation, and sustainable development!

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FAQ

A1. Why choose UMEK for industrial water treatment solutions?

Q: With 28+ years in water treatment and 16+ years of global expertise, UMEK combines innovation, certified quality, and tailored services. As the largest wholesaler in the north, we deliver trusted solutions across 120+ countries, backed by 30+ professionals and partnerships with industry leaders like Runxin Valve and Pentair.

A2. Are UMEK products certified for international standards?

Q: Yes. All products undergo strict quality control and comply with global certifications (e.g., ISO, CE, WRAS). Our partnerships with top-tier suppliers ensure reliability and performance in diverse industrial applications.

A3. Can UMEK provide customized water treatment solutions?

Q: Absolutely. We specialize in tailored services, designing systems to meet unique client needs. Our team collaborates closely with you to ensure optimal efficiency, cost savings, and compliance.

A4. How does UMEK ensure product quality?

Q: Every product is rigorously inspected, tested, and certified. We work exclusively with vetted suppliers like Runxin Valve and Pentair, adhering to international quality benchmarks at every production stage.

A5. What industries does UMEK serve internationally?

Q: We serve 120+ countries across sectors like manufacturing, energy, municipal water, and agriculture. Our solutions adapt to regional regulations, climates, and operational demands for seamless global delivery.

A6. Does UMEK prioritize sustainability in its solutions?

Q: Yes. Sustainability drives our innovation. We optimize water reuse, reduce chemical waste, and integrate energy-efficient technologies to support clients’ environmental and ESG goals.

A7. What post-purchase support does UMEK offer?

Q: Clients receive lifelong technical support, including system maintenance guidance, troubleshooting, and employee training. Our mentorship-driven team ensures your operational success long after installation